3-D expert Ray St-Onge and his X-Cell 60

Written and copyright by James Wang
For www.heliproz.com

 

 

This month let us take a look at Ray St-Onge and his X-cell 60. Modelers who have been to fun flies will most likely have seen or heard of Ray St-Onge, he is probably one of the top five 3-D pilots in the US. Ray was one of ten pilots invited to an expense paid IAM (International Air Meet) invitational RC helicopter 3-D contest in Japan in October 1999. Ray placed 6th in this top notch duel. Ray could have done better, but unfortunately in the last ten years since I have known Ray, he always get nervous in front of judges. He gets nervous and actually starts to sweat. However, when there are no judges, Ray does his best flying in FAI and 3-D. He can fly in front of ten thousands spectators at the International RC Pageant in Japan or at the IRCHA Jamboree without problem, but when there are judges, he become tense. By the way, I highly recommend ordering a copy of the VHS video tape of the IAM 3-D contest. It is over one hour long and you will see ten of the world best 3-D pilots duke it out in compulsory and freestyle 3-D. The tape is under $28 from Heliproz.

Ray has been flying RC helicopters for 16 years. He started out as a rep. for Schluter flying the Scout 60-size helicopter. Ray was one of the first people started to do freestyle 3-D. He was right up there in time with Curtis Youngblood. Then, for a short time, at around 1990, Ray became a rep for GMP flying the GMP Legend elite. I have seen Ray flown the heavy 10+ pound Scout and the lighter weight Legend (9.5 pound), and he could make both dance in the air like there was no gravity. About eight years ago, after Robbe Schluter pulled out of the US, Ray joined the Miniature Aircraft team and has been flying the X-cell 60.

Ray does not believe in 30-size model for doing serious 3-D, he currently flies the Xcell 60 Graphite SE #1004. Ray does not make too many changes to his Xcell 60. Everything he changes is available off the shelf from the hobby shop. We will go over some of his setup and changes.

Ray uses a M/A CNC machined metal cooling fan. He recommends you Hi-point the fan (both plastic and metal fan) to make sure it is balanced. Then dial indicate it for trueness. Ray also recommends using the Futaba GV-1 rotorspeed governor. The fan needs to be balanced after the magnets are glued onto the fan. (By the way, Ray is also a rep for Futaba.) Ray thinks the stock YS61 ST II is a lot more powerful than the older YS 61 ST I, and the ST II has more torque than the OS 61 SX in the stock form. But Ray has raised the exhaust port timing on the OS 61 SX making it as powerful or slightly more than the YS 61 ST II. The procedure is very simple, he simple cut away the piston sleeve so the top of the exhaust port becomes flush with the engine crankcase opening. This must be done with the piston sleeve removed from the engine and then debur the cut afterward. Ray has been doing this on his OS 61 SFNs for over a decade.

Ray does not use carbon graphite tail booms, even though they look prettier and may be slightly lighter. Ray prefers to use aluminum tail boom because he believes they are more rigid and allow his (now discontinued) Futaba GY-501 gyro to lock on better in aggressive 3-D maneuvers. He cut down the carbon graphite horizontal fin because it provides very little use for 3-D flying.

He highly recommends the new metal tail rotor gearbox and the gold tail pitch control system on the new 2000 version MA Graphite SE. This tail gearbox is very impressive and has practically zero freeplay. The price is very reasonable at under $150 for the complete unit. I also agree this is one of the best tail gearboxes and tail pitch control units in the world. (Yes, HeliProz stocks these parts).

Ray has his own Bell-Hiller mixing arm setup geometry on the main rotor head. He rotates the mixing arms inside out, then added a long ball stud. Just study the pictures and you can copy what he did. This set up has no Delta 3, look at where his Bell-Hiller arms pivoting point is. The benefit is it allows the pushrods to run straight to the swashplate without binding against the seesaw. Ray also does not place the two L-arms for the flybar at the same level. He cocks them at an angle. The reason is to prevent the L-arm from hitting the bottom of the blade grips at full cyclic input. He crashed his helicopter at the 1994 Gauntlet contest in Pennsylvania because the binding popped the ball link off the L-arm. This change is only needed for extremely aggressive 3-D flying.

Ray recommends the new molded black (30 grams) or white (20 grams) Hiller control paddles from Miniature Aircraft. He uses the white one for 3-D and recommends the black paddles for smoother FAI style flying. These molded plastic paddles are very inexpensive at around $10 each. He likes them even more than the SAB carbon graphite paddles from MA. (the SAB carbon paddles look prettier, but cost five times more.) As you can see, Ray believes in performance, and not showy look.

We both like the new constant drive autorotation hub introduced by MA in 1999. This bulletproof hub is very smooth and has very little friction. The other recommend item is the one piece CNC machine top bearing block for the 10 mm main rotor shaft bearing. As shown in the picture this unit has a slot cut out in the center and the rear portion is the anti-rotation arm for the swashplate. The benefit of this design is the elevator control yoke and swing-arm will not bind against the bearing block in full positive collective and full forward cyclic command. Again, it is a well made unit that is standard on the SE but is an option for the Competition Trainer and the Sport Trainer.

I have been flying my MA Competition Trainer (slightly over $800). It is a great value for the money because it has almost all the features of the $1000+, Graphite SE, but not the fancy looking carbon parts nor the super tail gearbox. In terms of performance, the Competition Trainer will do all the 3-D maneuvers that one can demand. The CT even includes the $150 constant drive tail rotor system. The CT weighs about 10 pounds and the Graphite SE is a tad under 10 pounds.

Ray's use to love the MA Rotorsport 690 mm 3-D white carbon blades, but nowadays his blade of choice is the MA SAB symmetrical airfoil 680 mm white 3-D blades. He says the SAB gives even better autos and crisper controls in 3-D. Ray used to participate in FAI contests and was in the top ten in the US, but nowadays he just enjoy flying for fun and he spends considerable time helping people. Anyone who has questions on 3-D or engine or setup can flag him down at fun flies and will find him very helpful. Ray even taught the Chen brothers of California how to do 3-D. If you have seen Justin and Taylor Chen fly, then you know they have learned a lot. Ray's best recommendation is go burn more fuel. Ray burned 280 gallons of fuel last year. This year he burned less because he is also doing skysurfing (that's water skiing with the feet standing on a water ski podium above the water). Order a copy of the very well produced IAM 3-D contest tape and you will see Ray and the world best in action.

 

 More Photos:

Main Bearing Block

Hatori Exhaust

OS61SX

Driven Hub

Receiver and Tank

"Uneven Hiller Arms"

Mixing Arms

Servo Tray

Elevator Servo

 
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